Payment & Shipping Terms:
|Model Number:||GAG-3002A||Usage:||Battery Impact Crush Nail Penetration Machine P|
|Penetration Speed:||50 ~ 200mm/min(Controllable) Crush||Crush Range:||0-2000MM To Select|
|Power Source:||AC380V 50HZ Three Phase||Driving Method:||Hydraulic|
|Controller:||PLC Touch Screen Control (7 Inch Screen)||Crush Accuracy:||±1%|
UL Standard Lithium Ion Battery Crush Squeeze Test Machine For Safety Performance
Through the extrusion test, The machine used for testing the safety performance through the extrusion/crushing/squeezing test. After testing, the battery should not catch fire, smoke or explode. It is also an essential testing device for every battery manufacturer and Research Institute.
|Max. Displacement(mm)||200, 300, 500|
|Crush Speed||0 ~ 40mm/min(Controllable )|
|Testing Space (mm)||200X200X200MM, 300X300X300MM or Customize|
|External Dimension||W680 X D570 X H1740|
|Speed||0 ~ 40mm/min(Controllable )|
|Crush Range||0 ~ 300MM optional|
|Structure||Vertical & horizontal (select according to actual size)|
|Crush Method||Vertical, Horizontal|
|Crush Deformation||No (Computerize can be customized)|
|Crush Remaining Time||0~99 hours 99 mins 99 seconds|
|Testing Condition||Applied force of 13KN, once the maximum pressure has been obtained it is to be released.|
|Additional Function(Optional)||Voltage, Temperature Sampling, Camera Monitoring system, Fire-extinguishing system, explosion-proof system, smoke evacuation system|
|Temp. Sampling Range||0 ~ 1200℃|
|Power, Temperature Accuracy||±1%FS|
|Cabinet||Independent vertical & horizontal test machine and control system|
|Communication||No (Computerize can be customized)|
|Crush Clamps||Planer crush tray, fixtures in different size upon the different standard|
|Data Capture Module||Independent remote sampling, multi-voltage, temp., current acquisition channels (optional );|
|Standard Channel Quantity||2-channel,4-channel,8-channel, various data acquisition system (optional )|
|Camera Monitoring System||Test zone installed with high definition camera monitoring system in the remote control with explosion-proof (optional).|
|Standard Configuration||Crush machine 1 set, control cabinet 1 set, crush tray/1 pcs|
|Testing Clamp||Customize according to the actual operating condition.|
|Power||AC380V 50HZ 3 Phase 5 Wire|
1. Explosion-proof Level Requirement
Integrated Level: Explosion-proof level Exsd IIBT4
Air blower :Adopt high temperature resistant explosion-proof motor
Lighting System: High brightness explosion-proof light
Switch: fire-extinguishing explosion proof switch
Equipment door : fire extinguishing and with stainless steel protective screening.
2. Main Operating System
With manual and auto two kinds operating method and fixed range ,fixed pressure two testing way.
Manual type with manual control, no need for programming, while auto type work according to programs automatically (displacement, pressure, pressure remaining time etc).
Available to customize according to special requirements, try best to meet customers’ requirements. (Optional)
Horizontal or vertical, Speed controllable, Auto fire extinguishing device, Camera monitoring system, 5T~2000T for optional
3. Data Acquisition System
1. Employs ARM7+μC/ OSⅡ development & design to achieve real-time in-line min.10 ms frequency setting, displacement, force can be programmed alone.
Multi-channel data sampling and voltage, temperature sampling channel with N*4 mode (expansible)
Designed with RS 232 & RS 485 series port can connect to multi-instruments to achieve automatic data sampling with high perform interference resistance.
Complete camera monitoring is made for test to enable the high accuracy of test data and stable test process.
In-line test data memory and storage and test report can be generated automatically.
2. Data Sampling Principle:
Data sampling system is mounted where control device monitored and sensors are used to to sample ,transmit to A/D converter and convert into digital signal of machine voltage and temperatures, and the signal is transmitted to FIFO. When available number of data stored and ARM7 will read from FIFO and transmit to host computer through Ethernet & RS 232. Multi-sampling channel is designed by consideration of more objects need to monitor. Signals transmits to A/D converter after analog switch. CPLD is the core of entire system to control sampling channel shift, A/D converter start and close, and the converted data stored in FIFO memory address generator and interrupt to request to inform ARM7 to read the data stored in FIFO.
4. Hydraulic System
Hydraulic system employs variable pump liquid supply system and large flow integral control valve. Liquid filter is mounted on liquid inlet of the pump to prevent the impurity into hydraulic system to enable it in normal operation. System is designed with liquid temperature, liquid level indication, air filter system. The liquid tank is made of steel welding structure with clean window and a plug screw on the bottom for drain the hydraulic liquid and waste.
8. Explosion-proof System
This test system employs dual and thickness steel plate and stainless steel mesh design and electrical elements employ explosive components and protective isolated measures.
MT/T 1051-2007 Lithium-ion batteries for cap lamp --Crush Test
UL 1642 Lithium Batteries --Crush Test
UL 2054 Lithium Batteries
GB/T 2900.11-1988Terminology of (secondary) cell or battery
YD 1268- 2003 The safety specification and test method for lithium batteries and charger--crush test
SJ/T 11169-1998 Standard for lithium batteries crush test
GB/T 8897.4-2002Primary batteries: Safety of lithium batteries --crush test
SJ/T 11170-1998 Standard for household and commercial batteries --crush test
YDB 032-2009 Back-up Lithium-ion battery for telecommunications
QB/T 2502-2000 General specification of lithium-ion battery --crush test